How Does 1.2 Ton Gas Steam Generator Work?

Product Description

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Working Principle of Low-nitrogen Condensing Gas Steam Generator

The low-nitrogen condensing steam generator uses advanced full premixed combustion technology to greatly reduce the nitrogen oxide emissions generated by the fuel during combustion. At the same time, the equipment uses condensation technology to recover the heat in the steam to further improve the thermal efficiency. During the combustion process, a low-nitrogen burner is used to reduce the generation of nitrogen oxides by optimizing the mixing ratio of combustion air and gas and controlling the combustion temperature. The high-temperature flue gas generated by the combustion passes through the heat exchanger, transfers heat to water, and evaporates the water into steam. Subsequently, the steam enters the condensation section and exchanges heat with the low-temperature return water, releasing latent heat, reducing the exhaust gas temperature to close to the return water temperature, thereby achieving efficient heat recovery.

 

Anatomy Diagram Of Gas And Oil Steam Generator

 

 

The fully premixed low nitrogen condensing steam generator is a highly efficient and energy-saving steam equipment. It adopts fully premixed combustion technology to fully mix the gas and air, achieve more complete combustion, and reduce nitrogen oxide emissions. Its condensation technology recovers waste heat in the exhaust gas, improves thermal efficiency to a higher level, and reduces energy consumption. This equipment is suitable for places with high environmental protection requirements. It has excellent energy-saving effects and environmental protection performance, low operating costs, and is an ideal choice for modern industrial and commercial fields.

 

Sub-item Item   Boiler body materials and related technical parameters Model LSS1.2-1.25-Q Boiler type Vertical Flow Rated steam capacity (TPH) 1.2 Rated working pressure (MPa) 1.25 Rated thermal efficiency (%) 96-101 Rated gas consumption (Nm³/h) 89 Overall dimensions (mm) (L*W*H) ** Main body weight (Kg) Furnace body material Standard boiler steel & 306 finned tube Furnace body welding method All argon arc Condenser material 316L stainless steel Condenser circulation pipe DN25 Chimney diameter Φ200 Water capacity 29.8L(Exempt from inspection) Burner Fully premixed surface combustion Burner valve group Honeywell Nitrogen oxides (NOx) <30mg Valve group diameter DN40 Gas inlet diameter DN40 Gas pressure (dynamic pressure KPa) 5-8 Ignition method Automatic electronic ignition Electrical power 5KW Notes: 1. Medium fuel consumption, low calorific value, natural gas is Kcal/Nm³/h 2. Water quality requirements: TDS<20μS 3. In order to provide a better user experience for the product, we will continue to upgrade and improve the product technology and appearance. The above dimensions are for reference only.

 

'Adopt fully premixed surface combustion:

Full premixed surface combustion technology is a gas combustion technology that fully premixes gas and air before entering the combustion chamber to make combustion more complete, improve combustion efficiency and reduce the release of harmful gases. It has the following characteristics:

1) Traditional high-pressure jet gas burners use diffusion combustion, while metal fiber burners use completely premixed surface combustion. When the air excess coefficient is small, combustion is more complete, resulting in high thermal efficiency and low CO emissions. .

2) The flame of the metal fiber burner is short and uniform, without the local high temperature zone of the traditional jet burner. At the same time, the flame hole intensity is low, and the resulting NOx is significantly reduced.

3) The metal fiber burner significantly reduces combustion noise, so it can reduce flue noise.

4) Since the premixed flame has a compact structure, this advantage can be used to reduce the size of the combustion chamber when designing the combustion chamber.

5) Conveniently obtain a large proportion of power adjustment range. Stable combustion can be achieved under thermal intensity of 100-kw/'.

6) When the output is small, the metal fiber burner can use radiation heat transfer, which can increase the efficiency of heat exchange.

7) It has small thermal inertia, so it heats up and cools down faster, the time to reach infrared is very short, and the temperature control response is sensitive.

8) Since the medium pores of the metal fiber burner burner head are fine and have a certain thickness, and the temperature difference between the inner and outer surfaces of the medium is large, the tempering tendency of the metal fiber burner is lower, making it safe and reliable.

 

' Using liquid crystal display fully automatic intelligent electronic control system:

This product has automated operation, personalized design, and all programs are concentrated on a control system, making it convenient for every operator. The equipment operating system is automatically controlled, and all operating status can be clearly seen on the LCD screen. You can observe the equipment working status, equipment water level status, steam pressure high and low status, water pump operating status, fault alarm status, etc. on the display, allowing you to keep track of the equipment operating status at any time and use it with more confidence.

 

'Parts:

All pipelines and instrument connections are made of stainless steel pipes or copper pipes, and the electrical appliances are domestic electrical appliances, which are safe and reliable to use and have luxurious configurations.?

 

'Multiple chain security protection functions:

The product is equipped with over-pressure protection such as safety valves and pressure controllers that have been verified by the inspection institute to prevent the equipment from causing explosion accidents due to excessive pressure; it also has extreme low water level protection, and the equipment will automatically stop working when the water supply is stopped. It prevents the equipment from being damaged or even burned out due to dry burning of the equipment. The leakage protector makes the safety of operators and equipment more secure. Even if there is a short circuit or leakage caused by improper operation of the equipment, the equipment will automatically cut off the circuit to protect operators and control lines in a timely manner.?

 

'Easy to install and easy to use:

With competitive price and timely delivery, Partedon Group sincerely hope to be your supplier and partner.

The products have passed strict debugging before leaving the factory. Users only need to connect the power and water sources, press the start button and the device will enter automatic operation without complicated installation.?

 

'Scientific design, exquisite appearance:

It adopts cabinet-type scientific design style, with reasonable internal design structure and extremely convenient maintenance. The equipment shell adopts CNC cutting and CNC folding one-time molding process, with fine workmanship; the surface of the shell has been treated with high-temperature spray plastics, making it durable and beautiful in appearance.

 

Four major features of the equipment:

' Energy saving: fast gas output, saving the preheating time and cost of traditional boilers. Fully automatic control, no need for manual supervision, saving wages. Installation nearby, no need to build a boiler room, saving construction costs and pipeline heat loss.

' Inspection-free: the internal water volume is less than 30L water, no need to report annual inspection.

' Environmental protection: natural gas and liquefied gas can reach low nitrogen emissions below 30mg, meeting emission standards.

' Safety: no pressure vessel, internal 316L finned tube encircling heating, no explosion risk.

 

Applications Of Gas And Oil Steam Generator

' Food industry

During food processing, steam is used for sterilization, disinfection, cooking and drying. The fully premixed low-nitrogen condensing steam generator can quickly provide high-quality steam, ensure food hygiene, improve production efficiency, reduce energy consumption, and meet the high standards of hygiene and safety in the food industry.

' Textile printing and dyeing industry

During the textile and printing and dyeing process, steam is used for heating, shaping, dyeing and dehydration. The steam generator can provide a stable heat source for textiles to ensure the quality of dyeing and shaping. At the same time, low nitrogen emissions help the textile industry reduce environmental pollution and meet environmental protection requirements.

' Washing and ironing industry

Steam is widely used in washing and ironing equipment for washing, disinfecting and ironing clothes. The fully premixed low-nitrogen condensing steam generator can provide continuous and stable steam for washing equipment, shorten operation time, improve work efficiency, and reduce pollution to the environment.

' Medical and pharmaceutical industry

The processes of sterilization and disinfection of medical equipment, extraction, concentration and drying in drug production all rely on high-temperature steam. The steam generator provides sterile and constant temperature steam to ensure the hygiene requirements in the pharmaceutical process, reduce energy consumption, and help hospitals and pharmaceutical companies better meet industry standards.

' Brewing industry

During the brewing process, steam is mainly used for cooking, fermentation, disinfection and wine cellar heating. The fully premixed low-nitrogen condensing steam generator can provide stable heat energy for these process links, improve the process level of brewing, ensure the consistency of product flavor, save fuel costs and reduce emissions.

' Chemical industry

Steam is widely used in heating, distillation, reaction, separation and other processes in chemical production. The high efficiency of the steam generator can provide a continuous heat source for chemical companies to ensure the stability of chemical reactions, and its low nitrogen emission characteristics reduce pollutant emissions and improve the environmental compliance of enterprises.

' Heating industry

The fully premixed low-nitrogen condensing steam generator can also be used for building heating, especially in places where efficient and fast heating is required. By providing stable and efficient thermal energy, the equipment can not only quickly meet the heating needs, but also effectively recycle and utilize waste heat due to its condensation technology to reduce energy consumption.

At 1.2 kW, the Green Turbine may well be the smallest steam turbine in the market. It's is approximately 9 kg, The length is 28 cm, diameter is 19 cm. Steam pressure is 5,2 bar absolute, condenser pressure is 0,1 bar. A higher condenser pressure (0,25 bar) is possible but output and efficiency will be lower. Temperature of the steam is 200 C. The generators deliver 3 phase AC, frequency Hz. After rectification the power is fed to a DC/AC converter, capable of conversion to the desired output (e.g. 120 VAC/60 Hz).

The smallest size of the Green Turbine will deliver 1 kW, the largest size 15 kW. The design (patent pending) does not need guide blades and gears. Losses are further reduced by using a near vacuum for the turbine wheels and generators.

The high speed, about 30,000 rpm, makes a compact machine. The use of a condenser results in a closed feedwater/steam circuit. The heat, released in the condenser, can be used for heating or cooling purposes. A CHP domestic heater with a Green Turbine can have an overall efficiency of 95% or higher and will save 1 ton CO2 annually.

Contact us to discuss your requirements of 1.2 Ton Gas Steam Generator(pt,ja,th). Our experienced sales team can help you identify the options that best suit your needs.