5 Must-Have Features in a PIR Insulated Panels

Introduction

PIR sandwich panel Jordan or Polyisocyanurate is an incredible insulating material used in roofs and walls. PU and PIR might belong from the same family but they differ in their chemical composition and performance.

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Though the composition makes them different, they also share few similar features- high thermal insulation and light weight panels. The presence of excess Isocyanate in PIR makes them strong, durable, and a high-performing product. This incredible composition offers superior fire performance, higher limits of working temperature, and reduced combustibility.

We are one of the top PIR sandwich panel manufacturer & suppliers in Jordan offering the best quality at a competitive PIR panel price. Also, our PIR panels are now approved by the Dubai Civil Defense (DCD).

We are ISO : certified company and have a separate sandwich panel factory in Umm Al Quwain.

For quick response and best price, kindly [ protected] or message on +971 503 034 002.

Kindly note, price won't be disclosed on normal call.

Top 5 benefits of installing PIR Sandwich Panel in Jordan

There are several benefits of installing our PIR roof panels in Jordan. The top 4 advantages have been discussed below in detail.

Moisture resistant

When choosing an insulating material, one should keep in mind their moisture-resisting capacities. PIR panels have incredible resistance to fight against moisture. This also means that you don't need to worry about insects, mold, or bacterial formation.

Highly durable

One key trait that makes PIR panels stands out from the rest is their durability and sheer strength. In recent times, PIR sandwich panels are the most durable insulated panel you'll find in the market. Be it harsh weather conditions or foot traffic, it can bear any kind of challenge. These panels can be easily installed and ensures hassle free transportation due to their light weight.

Design flexibility

Another benefit that we offer you is the customization options. We have a wide range of specification options to select from. You can customize the product and also choose from a wide range of RAL color systems.

Refer to PUF Panels in Jordan: Technical Specifications blog to check out the specification details.

DCD-approved

PIR roof panels are also known as the fire-rated sandwich panels because they offer excellent protection against fire. The best thing is that they are now certified by the Dubai Civil Defense (DCD) which means that our panels are safe for use in buildings and applications that require a high level of fire safety.

Offers fire protection

One of the main benefits of Polyisocyanurate panels is that they offer better fire protection than PU panels. Fire resistance is an important measure taken for providing adequate level of fire safety in case of fire in buildings.

PIR is also known as fire-rated sandwich panels because they are capable of meeting some of the demanding fire safety requirements

Locations we supply

Besides supplying our PIR panels in Jordan, we also supply PUR and Rockwool sandwich panels.

Our local market is UAE but our products are also exported to Oman (Salalah, Muscat, Ibri, Nizwa, Sohar, and Barka), Saudi Arabia, Kuwait, Iraq, Bahrain, Yemen, and Sri Lanka.

You can refer to this blog on Sandwich Panel Manufacturer & Supplier Jordan: Types of Insulated panels to get more ideas of our insulation products.

Contact our PIR panels experts in Jordan

For any sandwich panel inquiry or PIR panel price, get in touch with us via .
Send us all your queries at [ protected]

Once you reach out to us, we shall send you a detailed price quotation based on your specification requirements.

To learn more about products, you can search PIR Sandwich Panel Jordan on Google.jo

We are also available on message: +971 503 034 002.

Kindly note, price won't be disclosed on normal call.

5 Advantages of Using PIR or PUR Insulated Sandwich Panels

BENEFITS OF USING PIR AND PIR INSULATED SANDWICH PANELS IN AGRICULTURE

In this blog post, we will discuss the advantages of using PIR or PUR insulated sandwich panels in the construction of agro-industrial complexes.

WHAT DOES AGRO-INDUSTRIAL BUILDING NEED?

For sure, the high speed of construction, low-cost, and trouble-free operation for at least 20 years.

Contemporary market conditions impose specific requirements for the energy efficiency of such structures. Since the majority of heat or cold loss occurs through the building envelope, it contributes directly to increase energy costs that consequently lead to higher costs of production.

IMPORTANT REQUIREMENTS FOR VEGETABLE AND FRUIT STORAGE

Fruit and vegetable storage has strict requirements for temperature and humidity levels. For example, potatoes, eggplant, cucumbers, tomatoes, and peppers are stored at a temperature from 0 to + 8 °C. And this temperature regime should be continuously maintained all the time.

It is necessary to build sealed greenhouses, with a controlled or modified atmosphere with low oxygen content to prevent spoilage of products. As a result, it will increase the refrigerated life of products from 2-3 to 6-8 months.

In addition, the final cost of products is influenced by initial production costs. To cut costs, reduce the building material of the construction. Therefore, agricultural buildings should be built from a lightweight and durable material having a low coefficient of thermal conductivity.

ALL-WHEATHER MATERIAL FOR CONSTRUCTION

The speed of construction is influenced by atmospheric phenomena ' rain, snow, and the so-called 'human factor'. Consequently, the material used to build a vegetable store or an animal farm must be waterproof and all-weather, and all the processes simple and straightforward for installers.

WHAT ARE THE ADVANTAGES OF A PIR-INSULATED SANDWICH PANEL? 

The sandwich panel consists of three layers: external metal support, the insulation layer, and internal metal support.

PIR is a type of flame retardant polyurethane foams, where the so-called thermosetting polymer is polyisocyanurate. Under high temperatures, it prevents the spread of flames. Therefore, using PIR panels, you can erect structures with particularly stringent requirements for fire resistance. It is the first advantage of using PIR-insulated sandwich panels for construction.

Use insulated sandwich panels made of polyurethane foam to build in the shortest possible time for fruit storage, a cold room, or a processing plant. The resistance of polyurethane foam to moisture allows you to install it, regardless of the time of year.

Thanks to their lower weight, PIR panels are easier to manipulate at the construction site.

The processing of meat, fish, vegetables, and fruit requires the cleanest environment possible. Sandwich panels are moisture-resistant: they are chemically inert and biologically stable. They do not decay with time. They can resist acid and alkaline environments. It does not rot and is not susceptible to the harmful effects of rodents and insects. Moreover, here you can find solutions for an aggressive cold room environment built using insulating metal panels.

The most crucial advantage of PUR foam sandwich panels is the hermetic joint, which does not require any further connectors for assembly.

CONCLUSION

The advantages of using PIR or PUR insulated sandwich panels confirm that they have no competitors. Using PUR insulated panels significantly speeds up the construction of agricultural complexes up. Insulated panels have a long life, are easy to install, and allow to build of any agro-industrial structure, which in the future will not require repair, therefore, the use of insulated panels reduces all the operating costs in the long term.

Agriculture and farming may create aggressive environments, we can advise you on the best solution for your specific need; insulation made by PIR or PUR foam, ranging from 25 to 240mm of insulating thickness. The standard coating on the external side is Polyester or Plastisol or HPS200, on the internal side, we recommend aluminum or fiberglass reinforced fiber.

What Are the Benefits of Cold Room Panels?

Sandwich Panel, Panel for Cleanroom Cold Room and Industrial Building

Sandwich Panel: The Ultimate FAQ Guide

Nowadays sandwich panel be widely used in area of clean room, cold room and commercial & industrial building. Attribute to its high structural rigidity and excellent thermal insulation. If you are consider to use sandwich panel for your facility, ready this guide.

What is a Sandwich Panel?

Sandwich panel is a structure made of three layers: core of honeycomb or a solid filling, and a thin skin-layer bonded to each side. When combined, they form a panel sandwich and hence the name. The material used to make the sandwich panel are strong and should easily stand up to different elements. It is for this reason you can find the sandwich panel being used for various applications.

The sandwich panels are quite versatile when it comes to the applications. They are mostly used for industrial facilities, cold rooms, power plants, commercial buildings, and residential buildings. So, you can always find an application for a sandwich panel.

What are sandwich panels made of?

As suggested earlier, you will find that the sandwich panels are made of metal surfaces and a core material. For the surface materials, you will get options such as steel, stainless steel, aluminum, and aluminum foil. As such, you should have a wide range of options to consider.

The core materials on the other hand include EPS, rock wool, PU, PIR, XPS, MGO board, aluminum honeycomb, and paper honeycomb. Each of these core materials will have unique features. This means that you can pick the right sandwich panel based on your needs too.

The core materials can also determine the thickness of the sandwich panel. Sometimes you may have to get a specific panel because you want a thicker sandwich panel.

Where can you use sandwich panels?

Sandwich panels are known to be quite flexible. It is because of this flexibility, you can find sandwich panels having many applications in the industry right now. Below are some of the places you can use the sandwich panels.

Commercial industry

Let us say you want to set up a warehouse or any other commercial building, sometimes you can use sandwich panels for the partitioning part. Since the panels have impressive fire resistance performance plus durability, you can always a use for them in the commercial sector too.

Clean room industry

Clean rooms could use the sandwich panels too. These panels help a lot in maintaining the overall clean environment. Once the sandwich panels have been set up correctly, you can expect to end up with a great looking clean room generally.

Cold room industry

Sandwich panels can also be used in cold room industries such as the storage of food. Just make sure that you always get the right sandwich panel type. The cam-lock PU panel and good fire rate PIR sandwich panel is specially design and used for cold room.

What is the HS Code of a Sandwich Panel?

Since sandwich panel made of skin layer and core material. The HS code could apply for core material or apply for skin layer. In China, more recognized HS code by customs is HS, which indicating the sandwich panel as a structural part.

How Much Do Sandwich Panels Cost?

Sandwich panels can cost different prices based on a few things. The first one would be how the sandwich panel was made. If it is a machine-made sandwich panel, it will cost less than when it is a manual sandwich panel.

Other things that would affect the price of the sandwich panel include the price of the insulation material. Sometimes the insulation material can double the price. A good example is when you are using PIR insulation material. It would cost more than when using rock wool insulation material.

You will also have to think about the surface materials. This is because steel and aluminum do not cost the same. Make sure that you take the time to talk to experts in the sector to understand their pros and cons before buying.

What is the Most Important Property of a Sandwich Panel?

One of the biggest reasons someone would opt for a sandwich panel is because of insulation properties. It is why a sandwich panel can be used for various applications compared to some other types of panels.

Each time you want to place an order for a sandwich panel, one of the properties you would ask about include the insulation material.

Even though that is the most important property, you also have to consider the fire resistance too. Sometimes you might work in environments that might need proper protection against fire outbreaks. You would want to be sure that you can be protected in case there is a fire outbreak.

Are Sandwich Panels Structural?

Yes. The sandwich panels come with the steel surface construction that makes the whole panel strong too. So, you will not have to worry that the sandwich panel would not work great in terms of providing structural performance.

Even though the material can deliver impressive structural performance, most people would use it for making walls after the structural part has been handled. In case you want to use it otherwise, just know that it will work great.

What are the Advantages of Using Sandwich Panels?

Figure 6 Sandwich Panels Ready for Shipping

Sandwich panels stand out as some of the best materials for constructing cleanrooms and other applications. This can make someone want to know more about the benefits of using sandwich panels. Here are some of them;

1. The panels are easy and fast to install

2.  They offer the best thermal insulation

3.  They are affordable building materials

4. You can choose different color options thus they can offer the best aesthetics

5. They have a high fire resistance rating

6. They also offer great air and water tightness

7.  The sandwich panels are used for noise-free buildings

You can always discover more benefits of the sandwich panel if you continue using them for different projects.

What are the Available Types of Sandwich Panels?

The types of sandwich panels are mostly based on the insulation material. So, these are the common types of sandwich panels you can get in the market.

Polystyrene(EPS)sandwich panels

Polyurethane(PU)sandwich panel

Polyisocyanurate(PIR) sandwich panel

Rockwool sandwich panel

MGO sandwich panel

Duct panel

Aluminum honeycomb sandwich panel etc.

What are the Dimensions of Sandwich Panels?

The sandwich panels can have different dimensions.

1. Machine made sandwich panel:width mm(effective mm), mm(effective 950mm). The length is customizable

2. Manual sandwich panel:half made by hand, half made by machine, any width and length

Explore more:
Factors to Consider When Buying A Water Storage Tank

Goto Wiskind New Materials to know more.

You can also get customized sandwich panels too. This is where you can request for specific sizes. It is understandable that not everyone would like a specific size of a sandwich panel. So, it is possible to tailor one to suit your needs.

How Many Layers Does a Sandwich Panel Have?

The number of layers a sandwich panel depends on the application. However, the basic structure includes having steel plate surfaces with an insulation material in the middle.

(0.4-1.0mm) Steel-(40-200mm) insulation-(0.4-1.0mm) steel2

Steel -MGO board/gypsum board-insulation- steel3.

Steel -MGO board/gypsum board-insulation- MGO board/gypsum board- steel

Steel-insulation-aluminum foil

As you can see, it is the insulation material that changes a lot. You can play around with the insulation material depending on the sandwich panel application.

How Does Fire Rating Differ in Regards to Sandwich Panels?

The overall fire rating of a sandwich panel generally determines where it can be used best. Some panels can withstand fire for longer periods compared to others. As such, you would want to know more about such fire resistance.

The EPS/PU/PIR are all B1 rated. This means that they are flame retardant. As for rockwool, it is rated A1. This means that it is inherently non-combustible. This is the highest rating you can get for different materials. It is because of this reason, rockwool can easily withstand temperatures over degrees Celsius.

What Factors Affect the Choice of Sandwich Panels?

Figure 7 Stacked Sandwich Panels

Whenever you want to pick sandwich panels, you will be exposed to different options in the market. Sometimes it can be hard to make up your mind on what makes the sandwich panel great. In case you are stuck, here are a few things you can keep in mind the next time you want to buy a sandwich panel.

The aesthetics of your building. Sandwich panels are not structures you can remove after a few months or years. It is why you can consider the final look of the building before buying the panels. In this case, you can customize the colors and patterns to ensure you have the best sandwich panel.

What is the purpose of the building? You should always consider the purpose since some panels can work better in some scenarios than others. So, take your time to learn more about the panels before picking the right one.

Look at the U-value or thermal transmittance. This is vital to understand more about the insulation properties of the sandwich panel.

 The accessories you have to use with the panels are also vital. Do not pick weak accessories as they might compromise the functionality of the sandwich panel.

You should also consider the size too. Most manufacturers would want you to specify the size that you would want to use for the project.

The cost is also crucial. Some sandwich panels are costlier than others. As such, you should always consider the final cost of the sandwich panel before picking the right one.

What Makes Rockwool Better at Fire Resistance?

When other insulation materials can catch fire, rockwool is different. This material is good on overall in terms of keeping the fire down. This is because it is non-combustible.

Some insulation materials might not have flames while on fire, but they can release fumes and smokes that would affect the people possibly trapped in the room. However, rockwool material does not combust and can easily withstand temperatures of over degree Celsius.

How Does PIR Insulation Compare to PUR Insulation?

When you are in the market for a sandwich panel, the chances are you are likely to come across PIR and PUR insulation panels.

PUR means polyurethane and PIR means polyisocyanurate. PUR was popular in the past when it comes to making insulation panels. However, that has changed over time with PIR replacing it slowly. This can make someone want to know more about the two and how they differ.

The way to produce PUR and PIR is different. PUR is A polymer with repeating structural units of urethane segment made by the reaction of isocyanate and polyol. And PIR is a foaming material made by isocyanate reacts with polyether through catalyst.

How about fire resistance properties? Well, the PIR and PUR panels will have different fire-retardant properties. This is because PIR can withstand temperatures of 300 degrees C, while PUR can withstand temperatures of 200 degrees C.

As for insulation properties, PIR is also better. It comes with low thermal conductivity coefficient thus it would be able to keep the temperatures maintained easily within the desired range. You would not have to spend so much.

Both panels are also lightweight. This makes it easier to raise and install them. They are still both highly resistant to possible mechanical damage. Also, moisture cannot easily damage these panels making them good for various applications.

Why is PIR/PU Sandwich Panel Best Suited for Cold Room Storage?

Figure 10 Workers Installing Sandwich Panels

PIR and PU panels are the most common options for those who want to set up a cold room storage. The reason is because of their thermal insulation properties. As an example, a PIR panel has a thermal conductivity coefficient of λ = 0.019. This is better than what you get with EPS sandwich panels.

The panels are also quite strong against any mechanical damage. You will mostly like the way these panels fit and stay strong against possible damages.

Why is a Magnesium Sandwich Panel a Top Consideration Today?

MGO or magnesium sandwich panel is a common choice other than the rockwool or EPS sandwich panel. There are various reasons why this is the case. They are mentioned below.

The panel would have an excellent fire prevention capability. This is because it is non-flammable even at 800 degrees C.

You will also like the sandwich panel because it is lightweight. Carrying it around should not be much of a problem in most cases. You are likely to end up with a sandwich panel that is 60% lighter than some other common materials.

Other than being lightweight, you will like its strength too. It does not deform easily and thus it will leave you with a strong panel for various applications.

The material is also environmentally friendly. This is because it does not contain asbestos or any other harmful elements. Because of this performance, you should end up with a great sandwich panel that you like in terms of durability.

The sandwich panel also offers the best heat insulation too. The heat insulation should make it easier to maintain the temperature in certain rooms. It can always have some applications in the food industry too.

Can Sandwich Panels Be Used as Roofs?

Yes. Sandwich panels can be designed to be specifically good for roofing applications. It is for this reason; you can also get sandwich panel roofs. They will be designed to look like the normal roofs in the market. From a distance, you might not even know that it is a sandwich panel used as a roofing material.

Sandwich panel corrugated shape designed for water drainage convenience. Connect to the gutter system. Usually the roof end be covered by steel or aluminium profile, no insulation exposed in air.

What is the Proper Handling and Storage of Sandwich Panels?

The way you handle the sandwich panels can sometimes determine if the panels will break or remain strong over the storage period.

There are various scenarios you should look at and how best to have the sandwich panels handled. Here are some of them;

Unloading the panels with a forklift

One forklift can handle sandwich panel less than 10m, pay attention to the lifting point must be at the center of the sandwich panel bundle. And necessary to use a plywood protect the sandwich panel, place it between forklift and the bundle. The forks of the machine should be longer compared to the sandwich panel width. This helps a lot with the balance of the panels.

When sandwich panel length exceeding 10m, you are required to use 2 forklifts to work at the same time. Note that the distance between the panels center and the forklifts shall be the same.

The upper surface of the forks should be smooth and clean. This is vital to prevent any possible damages to the panel surfaces.

You should never unload too many panels at any given time.

Storage of the sandwich panels

When you move sandwich panel piece by piece and by hand. Then move it vertically not horizontally.

Storage of the sandwich panels

Now that you have unloaded the panels, next is to store them properly.

You should always place them on a smooth level and dry & rigid surface.

You can also add support packages such as wood or polystyrene. This helps a lot in keeping the sandwich panels protected from the elements on the surface.

You should also place the sandwich panels at an incline of around 5%. This is vital to allow for the drainage of water in case there is condensation or leaks in the rooms.

You should not stack too many panels on top of each other.

In case you have to store the sandwich panels for several months without using them, make sure they are stored under a shelter. Advise the stack time less than two months, otherwise the appearance and quality will be effected. The shelter is important to protect the panels from the elements such as sun rays, rain, and more. Also, ensure the room also has adequate ventilation.

In case the sandwich panel stack without any shelter, then put a tarpaulin on top to protect it from raining, especially the rock wool sandwich panel.

The measures mentioned above are just but a few things you should keep in mind. You can still do a lot more when you have the right guidelines. 

What is the Procedure of Cutting Panels?

Sandwich panels are mostly precut to suit your needs. However, there is no doubt that sometimes you may want to cut the panels. Like make a hole for switch, for light, or for equipment. When you have to cut the panels at the project site, you have to follow are a few tips to ensure that you do it right.

Use the carry-on cut-off machine to cut sandwich panel.

Make sure that you also protect the surface you are cutting. Use adhesive tape to protect the sandwich panel.

Proceed to draw an outline based on the size you want to cut. Use a felt-tip pen to see the line correctly.

You can now go ahead to cut the panel to its size. Always clean the shavings and chippings once you are done with cutting.

It is now possible to remove the remaining adhesive tape.

What Sandwich Panel Maintenance Tips Should You Keep in Mind?

Figure 12 Cutting Sandwich Panels

Sandwich panels can work great provided you also provide the right maintenance too. This is something people often leave out when they start using sandwich panels.

Sandwich panel maintenance can be divided into two phases. These phases are discussed below.

The installation period

If you want the panels to survive for long, they should always be installed based on the instructions as provided by the manufacturer. During this installation period, make sure that the metal chippings are removed from the surface of the sandwich panel. This is vital to keep them from scratching the surface.

The roof surfaces need regular cleaning. This is vital to remove metal objects such as saddle caps, nails, rivets, screws, and more.

The flashing elements are also known for holding dirt, metal chippings, metal dust, small screws, and more. Always inspect them and remove any foreign objects before applying a sealant to the elements.

Once you are done with the installation, it is best to clean the roof surfaces and gutters thoroughly. This ensures you remain with a clean sandwich panel.

The panels should be inspected for possible damages because you call it a wrap on the project. Sometimes if the installation is not done right, it can easily lead to damaged panels. In case a panel is damaged, you can always replace it.

Using the panels phase

This part is when you have been using the sandwich panels for a while. You still have to continue maintaining them if you hope to end up with a great looking sandwich panel.

This is the type of maintenance that can be done every six months. Check for any dirt and grime accumulation.

Check for any signs of leaks. Sometimes people do not seal their sandwich panels correctly. Apply additional sealant where you deem necessary.

Gutters can also be filled with multiple foreign objects. Such include plants, trash, sand, and dirt. In such a case, clean the gutters right to have a long-lasting sandwich panel.

Check the screws too. In case there are any lose screws, make sure they are re-tightened. This should leave you with sandwich panels fitting right and will not fall off easily.

How Can You Properly Dispose Sandwich Panels?

It is possible that when constructing with sandwich panels, you might end up with some waste materials. These wastes are mostly derived from cut out pieces when you want to do a proper fitting. Sometimes they can be damaged panels too.

The damaged panels are those that cannot be used anymore due to breakage or any other reason. So, how are such panels disposed?

It will depend on your location. Some countries would have specific companies that are authorized to do such a job. This ensures that there is no pollution in the end. It will be best to consider what the local laws say about disposing of the sandwich panels.

For more information, please visit PIR Insulated Panels.